FAULT FINDING GUIDE

EV Charger Not Working: Home EV Charger Fault Finding

Your home EV charger has stopped working, is showing an error, or keeps tripping the RCD. This guide explains the five most common fault categories — error codes, EVSE communication, supply voltage, RCD tripping, and earthing — and tells you when to call an OZEV-approved installer.

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11 min readUpdated 2026-05-18Andrew Moore, Founder of Elec-Mate

Written and reviewed by Andrew Moore, founder of Elec-Mate, against BS 7671:2018+A4:2026, IET Guidance Note 3 and the IET On-Site Guide.

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Key Takeaways

  • 1Most home EV charger faults fall into five categories: error codes and EVSE communication failures, supply voltage problems, RCD nuisance tripping, earthing faults, and vehicle-side issues — understanding which category applies narrows diagnosis significantly.
  • 2EVSE (Electric Vehicle Supply Equipment) communicates with the vehicle via the IEC 61851-1 pilot signal. A fault in this signal — often caused by a damaged cable, corroded connector, or faulty control board — will prevent charging from starting.
  • 3Nuisance RCD tripping on EV charger circuits is common and is frequently caused by DC leakage from the vehicle's on-board charger. An RCD Type B (or Type A with DC leakage protection) is required under BS 7671:2018+A2:2022 Regulation 722.531.2.
  • 4Earthing faults on EV charger installations — particularly missing or high-resistance earth paths — are a safety hazard and will prevent the EVSE from authorising a charge session. The installation must comply with BS 7671 Section 722.
  • 5Only OZEV-approved (formerly OLEV-approved) installers should carry out rectification work on a home EV charger installation. Using an unapproved installer may invalidate the manufacturer warranty and any OZEV grant conditions.
01 · Fault Finding Guide

EV Charger Error Codes Explained

Home EV chargers communicate faults through LED indicators, app notifications, and numeric or alphanumeric error codes. The exact codes vary by manufacturer, but the underlying fault categories are consistent across all EVSE equipment.

  • E01 / CP fault — control pilot signal error. The EVSE cannot establish correct communication with the vehicle. Check the Type 2 cable for physical damage, clean the connector contacts, and try a different cable if available. If the fault persists with a known-good cable, the EVSE control board may be faulty.
  • E02 / Earth fault — the EVSE has detected an earth continuity or leakage fault. This is a safety interlock — the unit will not authorise charging until the earth path is verified. Do not attempt to defeat this interlock. An OZEV-approved electrician must inspect the earth conductor continuity and the protective bonding.
  • E03 / Over-voltage / Under-voltage — the supply voltage is outside the EVSE's acceptable operating window. UK nominal supply is 230 V with a permitted tolerance of +10%/−6% (216.2 V to 253 V under BS EN 50160). Values outside this range indicate a distribution network problem or a high-resistance connection in the supply cable.
  • E04 / Over-temperature — the EVSE internal temperature has exceeded its operating limit. This can be caused by prolonged high-current charging in an enclosed space, inadequate ventilation around the unit, or an internal component failure. Allow the unit to cool before attempting a restart.
  • Network / authentication errors (smart chargers) — smart chargers that require cloud authentication (OCPP protocol) will refuse to start a charge session if the network connection is lost or the server is unavailable. Check Wi-Fi signal at the charger location, restart the router, and check the manufacturer's service status page.

Always check the manufacturer's app or web portal first — most modern smart chargers log fault events with timestamps and error descriptions that significantly narrow the diagnosis.

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02 · Fault Finding Guide

EVSE Communication Faults

The IEC 61851-1 standard defines how an EVSE (Electric Vehicle Supply Equipment) communicates with the vehicle. This communication happens via the control pilot (CP) and proximity pilot (PP) pins of the Type 2 connector. Faults in this communication path are one of the most common causes of home EV chargers appearing to work but failing to start a charge session.

  • Damaged Type 2 cable — the most common EVSE communication fault. Inspect the cable along its full length for cuts, crushing, or heat damage. Pay particular attention to the area near the connectors where stress concentrates. Replace the cable if any damage is found — do not attempt to splice or repair it.
  • Corroded or contaminated connectors — the Type 2 connector pins can corrode or accumulate contamination in outdoor installations. Inspect the connector contacts visually. Some manufacturers supply cleaning kits; others recommend replacement of the cable assembly.
  • Faulty EVSE control board — if the cable tests good and the vehicle charges normally on another EVSE, the fault is in the charger's control electronics. Control board replacement is a warranty or manufacturer repair item and should not be attempted by the end user.
  • Vehicle-side faults — some charge failures are caused by the vehicle's on-board charger (OBC) rather than the EVSE. Test with a different vehicle or a public charger to confirm. Vehicle OBC faults require dealership diagnosis.
03 · Fault Finding Guide

Supply Voltage Issues

Home EV chargers are among the highest continuous loads in a residential electrical installation — a 7.4 kW (32 A) charger running for 8 hours overnight draws significantly more energy than most other appliances. Supply voltage problems that are imperceptible under normal loads can become apparent when the EV charger is running.

  • Low incoming voltage — voltage below 216 V at the charger terminals (under BS EN 50160 limits) can trigger under-voltage protection. Measure the voltage at the consumer unit and at the charger terminals under full load. A significant voltage drop between the two points indicates an undersized or deteriorated supply cable.
  • High earth-neutral voltage — on a TN-C-S (PME) supply, the earth-neutral voltage should be less than 1 V. A higher value may indicate a poor neutral connection in the supply network. This can cause leakage-based RCD tripping and EVSE earth fault errors.
  • Voltage transients and harmonics — switching loads (inverters, VFDs) on the same distribution network can introduce voltage transients. Smart charger control electronics are sensitive to these. A surge protection device (SPD) at the consumer unit, required under BS 7671:2018+A2:2022 Regulation 443, can mitigate transient damage to the EVSE.

If low voltage is confirmed under load, the supply network operator (DNO) must be informed. The DNO is responsible for maintaining supply voltage within statutory limits to the meter terminals.

04 · Fault Finding Guide

RCD Nuisance Tripping

RCD nuisance tripping is one of the most frequently reported problems with home EV charger installations. Understanding the cause is essential — tripping is a safety response and should not be defeated by substituting a less sensitive RCD.

  • DC leakage from on-board charger — the most common cause of nuisance tripping. Vehicle on-board chargers can produce a small DC component in their leakage current. Type AC and Type A RCDs are not designed to respond to DC leakage and can become desensitised or permanently biased open — which means they may fail to trip on a genuine AC fault. BS 7671:2018+A2:2022 Regulation 722.531.2 requires either an RCD Type B, or a Type A RCD with an additional device providing DC leakage protection up to 6 mA. Compliant installation is essential.
  • Insulation deterioration — if the installation cable has deteriorated insulation (particularly in outdoor or underground runs), leakage current may be sufficient to trip a correctly rated RCD. A 500 V DC insulation resistance test between conductors and between phase and earth should be performed on the circuit wiring.
  • Shared RCD with other loads — if the EV charger circuit shares an RCD with other circuits, accumulated leakage from multiple sources can sum to exceed the trip threshold. BS 7671 Section 722 requires a dedicated circuit for EV charging, which should also have its own RCD.

Never remove or bypass an RCD on an EV charger circuit. If nuisance tripping is occurring, the correct response is to identify and address the root cause with a qualified electrician.

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05 · Fault Finding Guide

Earthing Faults on EV Charger Installations

EV chargers incorporate earth continuity monitoring as a fundamental safety feature. The EVSE will not authorise a charging session if the earth path resistance is above the equipment's threshold — typically a few ohms. Earthing faults are therefore both a safety concern and a cause of operational failure.

  • Broken or missing earth conductor — the earth conductor in the EV charger circuit must have low resistance continuity from the charger back plate to the main earthing terminal. A broken or omitted earth conductor will trigger the EVSE earth fault interlock. This is confirmed with a low-resistance earth continuity test (R1+R2 measurement).
  • TT supply earthing — properties with a TT earthing system (common in rural areas) require a local earth electrode. The electrode resistance must be low enough to ensure RCD operation under fault conditions. A high-resistance electrode can prevent the EVSE earth fault monitor from being satisfied.
  • PME prohibition on outdoor sockets — BS 7671:2018+A2:2022 Regulation 722.411.4 prohibits the use of the PME earthing terminal (TN-C-S) for outdoor EV charging points connected to the general mass of earth. An additional earth electrode is required in these situations.
  • Corrosion at earth connections — outdoor EV charger installations are exposed to weather. Earth terminal connections within the charger enclosure and at the consumer unit can corrode over time, increasing resistance. Inspect and retighten all earth connections as part of routine maintenance.
06 · Fault Finding Guide

When to Call an OZEV-Approved Installer

Some EV charger faults can be resolved by the vehicle owner without specialist intervention — a soft reset, a cable swap, or a router restart. However, any fault involving the electrical installation itself requires a qualified electrician, and specifically an OZEV-approved installer for grant-related compliance.

  • Call immediately — any earth fault error that persists after a soft reset, RCD tripping that cannot be explained by a simple load issue, visible scorch marks or burning smell from the charger or consumer unit, or water ingress into the charger enclosure. Switch off the dedicated circuit and do not use the charger until inspected.
  • Call as soon as convenient — persistent error codes that are not resolved by a soft reset, supply voltage readings outside the BS EN 50160 limits, nuisance RCD tripping more than once per month, or any physical damage to the charger enclosure or cable management.
  • Verify OZEV approval — check that your chosen electrician is listed on the OZEV approved installer register before commissioning any remedial work. OZEV approval is required to maintain compliance with grant conditions and to issue the correct completion documentation.
07 · Fault Finding Guide

For Electricians: EV Charger Fault Finding and Certification

EV charger fault finding is a growing area of work for domestic electricians. As the UK EV fleet grows — there are now over a million registered EVs — the installed base of home chargers requiring maintenance and remediation is expanding rapidly.

EV Charger Installation Certificates

Use the Elec-Mate EV charging certificate app to complete installation and minor works certificates on site. Covers BS 7671 Section 722 requirements, RCD type recording, earthing arrangement, and OZEV compliance fields.

EICR for EV Charger Circuits

When carrying out an EICR on a property with an existing EV charger, verify RCD type, earth conductor continuity, and PME compliance at the charger location. Use the Elec-Mate EICR app to record observations against the specific circuit and generate the report on site.

Certificate EV charger installations with Elec-Mate

Join 1,000+ UK electricians using Elec-Mate to certificate EV charger installations, complete EICRs, and generate BS 7671-compliant documentation on site.

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Frequently Asked Questions About EV Charger Faults

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