TECHNICAL GUIDE

Electrical Load Assessment: Maximum Demand Guide

Getting the load assessment right prevents nuisance tripping, supply overloads, and costly upgrades. This guide explains when a load assessment is required, how to calculate maximum demand with diversity factors, when to notify the DNO, and the common triggers that mean a supply upgrade is unavoidable.

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14 min readUpdated 2026-06-10Andrew Moore, Founder of Elec-Mate

Written and reviewed by Andrew Moore, founder of Elec-Mate, against BS 7671:2018+A4:2026, IET Guidance Note 3 and the IET On-Site Guide.

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Key Takeaways

  • 1A load assessment calculates the maximum electrical demand of an installation to ensure the supply (fuse, cable, and meter) can handle the total load without overloading.
  • 2Load assessments are required before adding significant new loads such as EV chargers, heat pumps, electric showers, or additional circuits during an extension or conversion.
  • 3Diversity factors from BS 7671 Appendix A (Table A1) reduce the calculated maximum demand to reflect the fact that not all loads operate simultaneously at full capacity.
  • 4DNO notification is required under the Electricity Safety, Quality and Continuity Regulations 2002 when the maximum demand exceeds or is likely to exceed the existing supply capacity.
  • 5Elec-Mate's Max Demand Calculator applies BS 7671 diversity factors automatically and flags when the calculated demand approaches or exceeds the supply threshold, so you know exactly when to contact the DNO.
01 · Technical Guide

What Is an Electrical Load Assessment?

An electrical load assessment is a calculation that determines the maximum electrical demand (in amps or kilowatts) that an installation will place on its supply. It is the fundamental starting point for any design decision about an electrical installation, whether you are designing a new installation from scratch or adding load to an existing one.

The assessment considers every fixed electrical load in the property: lighting circuits, socket outlets, cooker, shower, immersion heater, heating system, and any specialist loads such as EV chargers, heat pumps, or workshop equipment. Each load is recorded with its rated current, and diversity factors are applied to account for the fact that not every load operates simultaneously.

The result is the assessed maximum demand, which is compared against the available supply. For most UK domestic properties, the supply is a single-phase 100 A supply with a 60 A, 80 A, or 100 A service fuse. If the assessed maximum demand exceeds the supply capacity, the installation cannot safely operate and a supply upgrade is required before the new load can be connected.

Load assessments are not optional. Regulation 311.1 of BS 7671 requires that the maximum demand of every installation is assessed to ensure that the supply characteristics are adequate. Getting this wrong means the supply fuse blows under peak load, or worse, the supply cable overheats because the fuse rating has been increased without upgrading the cable.

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02 · Technical Guide

When Is a Load Assessment Required?

A load assessment should be carried out whenever the electrical demand of a property is likely to change. The most common triggers are:

EV Charger Installation

A 7.4 kW EV charger draws 32 A continuously. On a property with an existing maximum demand of 60 A, adding a 32 A continuous load may push the total demand beyond the supply capacity. Load management systems can mitigate this, but the assessment must be done first to determine whether management or an upgrade is needed.

Extensions and Conversions

Adding rooms means adding circuits: lighting, sockets, potentially a shower, underfloor heating, or additional cooking facilities. A loft conversion or garage conversion can add 20-40 A of demand depending on the specification. The assessment determines whether the existing supply can accommodate the additional load.

New Connections

New-build properties and major renovations requiring a new supply connection must submit a load assessment to the DNO as part of the connection application. The DNO uses this to determine the appropriate supply capacity, service cable size, and fuse rating for the new connection.

Full Rewires

A full rewire is an opportunity to reassess the maximum demand. Older properties may have been designed for a fraction of the modern electrical load. The rewire specification should be based on the assessed maximum demand, not just a like-for-like replacement of existing circuits.

03 · Technical Guide

Calculating Maximum Demand

Maximum demand is calculated by listing every fixed electrical load in the installation, recording its rated current, and then applying diversity factors to produce a realistic total. Without diversity, the raw total of all loads would produce an unrealistically high figure because it assumes every load operates simultaneously at full capacity.

Step 1: List All Loads

Record every fixed electrical load with its rated current in amps. Common domestic loads include:

LoadTypical RatingCircuit Protection
Lighting (per circuit)Up to 6 A6 A MCB
Ring final circuit (sockets)Up to 32 A32 A MCB
Electric cooker30-45 A32 A or 40 A MCB
Electric shower (9.5 kW)41 A40 A or 45 A MCB
Immersion heater (3 kW)13 A16 A MCB
EV charger (7.4 kW)32 A32 A MCB/RCBO
Heat pump (typical domestic)10-20 A16 A or 20 A MCB

Step 2: Apply Diversity

Diversity factors from BS 7671 Appendix A, Table A1 are applied to each load category. These factors account for the reality that not all loads run at full power simultaneously. The diversity factor calculator in Elec-Mate applies these automatically.

Step 3: Sum the Diversified Loads

Add up all the diversified load values to produce the assessed maximum demand. Compare this figure against the available supply (typically 60 A, 80 A, or 100 A for domestic single-phase). If the assessed demand exceeds the supply, action is needed.

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04 · Technical Guide

Understanding Diversity

Diversity is the principle that not all electrical loads in an installation will operate simultaneously at their maximum rating. A house with a 45 A cooker, a 41 A shower, a 32 A EV charger, and multiple ring circuits does not draw 150+ A because not all of these loads run at the same time at full output.

BS 7671 Appendix A, Table A1 provides standard diversity factors for domestic premises. These factors specify what proportion of each load category should be included in the maximum demand calculation. For example, the first 10 A of cooking appliance load is taken at 100%, but the remainder is taken at 30%. For socket outlets, the first ring circuit is assessed at 100% of the connected load, and additional circuits at 40%.

Diversity factors do not apply to individual circuits for cable sizing purposes. Each circuit cable must be sized for the full expected load on that circuit. The cable sizing calculator handles this separately from the maximum demand calculation.

Diversity is only used to assess the total demand on the supply. It answers the question: "Can the incoming supply handle all these loads, given that they will not all be running at full power at the same time?" If the answer is no — even after applying diversity — the supply needs upgrading.

It is important to note that diversity factors are based on typical domestic usage patterns. Properties with unusual load profiles (home workshops, multiple EV chargers, cryptocurrency mining, commercial-grade kitchens in domestic premises) may require a more conservative approach with reduced or no diversity applied to the atypical loads.

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05 · Technical Guide

DNO Notification

The Electricity Safety, Quality and Continuity Regulations (ESQCR) 2002, Regulation 22, requires consumers (or their electrician) to give notice to the DNO before making any change to the electrical installation that may significantly affect the load. In practice, this means notifying the DNO when:

  • The assessed maximum demand exceeds or is likely to exceed the rating of the existing service fuse
  • You are installing an EV charger (most DNOs have a specific notification process)
  • You are installing a heat pump or other large continuous load
  • The property is converting from single-phase to three-phase supply
  • You are installing solar PV or battery storage systems that export to the grid
  • A new supply connection is required for a new build or major renovation

DNO notification is typically done via the DNO's website or through your competent person scheme registration (NICEIC, NAPIT, etc.). Some schemes include DNO notification as part of the Building Regulations notification process. The DNO will respond with either an acceptance (the existing supply is adequate) or a requirement for a supply upgrade.

Failure to notify the DNO is a breach of ESQCR 2002 and can result in the DNO refusing to supply, or the supply fuse blowing repeatedly because the load exceeds its rating. It also leaves the electrician liable if the supply cable overheats because the assessment was not done.

06 · Technical Guide

EV Chargers and Heat Pumps

The two loads that most frequently trigger supply upgrade discussions in 2026 are EV chargers and heat pumps. Both are large, continuous loads that significantly increase the maximum demand of a domestic property.

EV Chargers

A 7.4 kW single-phase charger draws 32 A continuously for several hours. On a property with a 60 A fuse and existing demand of 40-50 A, this is problematic. Load management systems (CT clamp monitoring) can dynamically reduce the charge rate when household demand is high, but this slows charging. A supply upgrade to 80 A or 100 A is the permanent solution.

Heat Pumps

Air-source and ground-source heat pumps typically draw 10-20 A depending on capacity, and they run for extended periods during cold weather. Combined with an EV charger, a heat pump can push a domestic installation well beyond a 60 A or even 80 A supply. Properties transitioning from gas heating to heat pumps need a load assessment before the heat pump is specified and ordered.

The combination of EV charger plus heat pump on a single-phase domestic supply is one of the most common load assessment scenarios in 2026. Many older properties with 60 A service fuses simply cannot accommodate both without an upgrade. As a responsible electrician, identifying this early in the project saves the customer from costly surprises mid-installation.

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07 · Technical Guide

Supply Upgrade Triggers

A supply upgrade is required when the assessed maximum demand exceeds the capacity of the existing supply infrastructure. This is not just the service fuse rating — it also includes the service cable capacity and the meter rating.

Common Upgrade Triggers

  • Fuse upgrade (60 A to 80 A or 100 A) — The DNO can often upgrade the service fuse without replacing the service cable, provided the existing cable is adequate. Cost: often free or minimal if the cable is already rated for the higher fuse.
  • Service cable upgrade — If the existing service cable cannot support the higher fuse rating, the DNO must replace it. This involves excavation and is significantly more expensive, often £500-£2,000+ depending on the length and route.
  • Single-phase to three-phase conversion — Required when the single-phase supply cannot provide enough capacity even at 100 A. Common for large properties with EV charger, heat pump, electric cooking, and workshop equipment. Cost: £2,000-£10,000+ depending on the distance from the transformer.
  • New main tails — If the existing meter tails are undersized (commonly 16 mm or 25 mm in older installations), they must be upgraded to match the supply capacity. This is the electrician's responsibility, not the DNO's. Typically 25 mm for 80 A or 35 mm for 100 A.

Always discuss potential supply upgrade costs with the customer early in the project. A customer who expects to pay £800 for an EV charger installation may not be prepared for an additional £2,000+ if a supply upgrade is needed. Early communication prevents disputes and lost deposits.

How to Carry Out an Electrical Load Assessment

A step-by-step process for calculating maximum demand and determining whether the existing supply is adequate for a domestic installation.

1

List all existing and proposed loads

Record every fixed electrical load in the installation including lighting circuits, socket outlet circuits, cooker, shower, immersion heater, heating system, EV charger, and any specialist loads. Include the rated current for each load.

2

Apply BS 7671 diversity factors

Apply the appropriate diversity factor from BS 7671 Appendix A, Table A1 to each load category. This reduces the raw total to reflect realistic simultaneous usage patterns.

3

Calculate the assessed maximum demand

Sum all the diversified load values to produce the total assessed maximum demand in amps. Compare this figure against the available supply capacity (service fuse rating, service cable capacity, and meter rating).

4

Determine if the supply is adequate

If the assessed maximum demand is within the supply capacity with a reasonable margin, the existing supply is adequate. If the demand approaches or exceeds the supply, further action is needed.

5

Notify the DNO or arrange a supply upgrade

If the supply is inadequate, notify the DNO and discuss options: fuse upgrade, service cable replacement, or single-phase to three-phase conversion. Include the supply upgrade timeline and cost in the project plan.

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