PoE voltage drop is calculated differently to BS 7671 mains volt drop because it is a low-voltage DC system with a defined input tolerance at the load. The PSE puts out 52–57V DC; the PD must work down to 41.1V DC. The available voltage drop budget is therefore around 10–16V DC across the cable, which sounds generous until you do the arithmetic on 100m of 23 AWG conductors carrying 960 mA per pair.
- Calculate the DC loop resistance — for Cat6a at 23 AWG, approximately 0.083 Ω/m per pair (round-trip). For Cat5e at 24 AWG, approximately 0.094 Ω/m per pair. Manufacturer datasheets are authoritative.
- For 4PPoE, four pairs in parallel quarter the effective loop resistance — so on Cat6a, roughly 0.021 Ω/m total for the load current return path.
- At 90W output with 53V at the PSE, total current is approximately 1.7A (split across four pairs as 425 mA per pair). Over 100m of Cat6a the voltage drop is approximately 1.7A × (0.021 Ω/m × 100m) = 3.6V DC — well within budget.
- On a Cat5e installation at the same length, total voltage drop rises to approximately 4.0V DC — still within budget but with less margin and more thermal stress.
- For long runs above 90m, always model the actual cable resistance from the datasheet, and verify the PD continues to operate at minimum input voltage with a worst-case bundle de-rated temperature.
The 100m channel length limit in BS EN 50173 is an Ethernet signalling limit, not a PoE limit. PoE itself could go further on heavy cable, but the data side will fail first. Never exceed 100m end-to-end (patch + permanent link + patch) on a PoE channel. Where greater distances are required, a fibre uplink to an intermediate PSE switch is the correct approach, not a longer copper run.
When modelling worst-case voltage drop, use the cable manufacturer's maximum DC loop resistance figure (typically quoted at 20°C) and apply a temperature correction factor for the expected bundle core temperature. Copper conductor resistance rises by approximately 0.4% per degree Celsius above 20°C, so a 50°C bundle core temperature adds roughly 12% to the loop resistance — a meaningful effect on a long run near the limit.