Every piece of commercial kitchen equipment has specific electrical requirements that must be settled at fit-out. Get the manufacturer data sheets before you design the board schedule — power rating, number of phases, connection type and protective conductor current all vary between models.
Combi ovens
The most power-hungry item in most kitchens, commonly 15-40 kW on a three-phase supply, hardwired on a dedicated circuit with a local means of isolation. Water and drain connections are also required, and the position must allow clearance for ventilation and servicing.
Commercial dishwashers
Pass-through (hood-type) models typically need a 32A supply. Rack conveyor models need three-phase, often 32A or 63A depending on the model, and flight-type machines for high-volume operations can exceed 50 kW. Each takes a dedicated circuit with a means of isolation adjacent to the machine.
Walk-in cold rooms and freezers
Dedicated circuits, typically 16A or 20A, with the condensing unit usually sited externally or in a plant area. An internal emergency door release must be fitted, and an internal alarm is recommended. Luminaires inside must be rated for the temperature and humidity — IP65 LED fittings are standard.
Deep fat fryers
Electric fryers range from about 3 kW (single-tank countertop) to 25 kW (double-tank floor-standing, three-phase). They sit under the extract canopy on dedicated circuits, with a means of emergency switching off within reach of the operator — see the section below for what BS 7671 actually requires of that control.
High protective conductor current (Reg 543.7)
This is the requirement most often missed on commercial kitchen fit-outs. Combi ovens, dishwashers, induction ranges and variable speed drives all carry EMC filters, and their protective conductor current in normal service is frequently above 10 mA. BS 7671 then imposes three separate obligations:
- Reg 543.7.1.202 — how the equipment may be connected
- Equipment with a protective conductor current exceeding 10 mA must be permanently connected to the fixed wiring, or connected by a flexible cable with a BS EN IEC 60309-2 plug and socket-outlet whose protective conductor is at least 2.5mm² for 16A plugs and at least 4mm² above 16A, or protected by a BS 4444 earth monitoring system that disconnects on a protective conductor continuity fault.
- Reg 543.7.1.203 — high integrity protective connection
- Where the total protective conductor current on a circuit is likely to exceed 10 mA, the wiring needs a high integrity protective connection: a single 10mm² protective conductor, or a single 4mm² copper protective conductor with additional mechanical protection, or two individual protective conductors, or a BS 4444 monitoring system, or supply via a double-wound transformer.
- Reg 543.7.1.205 — label the board
- Information must be provided at the distribution board indicating which circuits have a high protective conductor current, positioned so it is visible to anyone modifying or extending the circuit.
The same accumulation of filter current is the usual cause of nuisance RCD tripping in kitchens. Reg 314.1(d) lists reducing unwanted tripping of RCDs due to excessive protective conductor currents as an explicit reason to divide the installation into more circuits — which is a better answer than uprating the RCD.
RCD protection for kitchen socket-outlets (Reg 411.3.3)
In AC systems, 30 mA RCD additional protection is required for socket-outlets rated up to 32A in locations where they are liable to be used by ordinary persons (BA1) or children (BA2), for socket-outlets up to 32A in other locations, and for mobile equipment up to 32A used outdoors. The documented risk-assessment exception applies to the second of those only. In a restaurant, kitchen and front-of-house sockets are used by ordinary persons, so the exception is not available for them — and the regulation's own note is explicit that an ordinary person instructed in the use of the installation does not stop being an ordinary person. Training the kitchen brigade does not buy you out of the requirement.
Before starting any fit-out, collect the manufacturer data sheets, calculate the total connected load, apply diversity, and design the board schedule around it. Use Elec-Mate's max demand calculator to confirm the supply is adequate before you commit.