An electric boiler is one of the highest fixed loads in a dwelling. It takes a dedicated radial circuit, sized from the design current and installed in accordance with BS 7671:2018+A4:2026. Start from Regulation 433.1.1 — the design current Ib must not exceed the device rating In, which must not exceed the corrected cable rating Iz.
Circuit by boiler output (single-phase, 230V)
| Output | Design current Ib | Circuit-breaker | Typical cable |
|---|
| 6kW | 26A | 32A | 6mm² twin and earth |
| 9kW | 39A | 40A | 10mm² twin and earth |
| 9.6kW | 42A | 50A | 10mm² twin and earth |
| 12kW | 52A | 63A | 10mm² (verify volt drop) or 16mm² |
| 14.4kW | 63A | 63A | 16mm² twin and earth |
| Above 14.4kW | Over 63A | Beyond the standard domestic range | Three-phase supply, or split across circuits |
The cable sizes above assume reference method C (clipped direct), a single unbunched circuit and an ambient temperature of 30°C. Every one of those assumptions has a correction factor in Appendix 4 — grouping, ambient temperature, thermal insulation, and a semi-enclosed fuse where one is used. Apply the factors for the actual route before confirming the cable.
45A is a fuse rating, not a circuit-breaker rating
Boiler and shower guides routinely specify a “45A MCB”. Table 41.3 of BS 7671 tabulates circuit-breakers to BS EN 60898 at 3, 6, 10, 16, 20, 25, 32, 40, 50, 63, 80, 100 and 125A — there is no 45A entry. 45A appears in Table 41.2 as a BS 88-3 fuse rating. For a 9kW boiler at 39.1A the correct device is a 40A circuit-breaker; for a 9.6kW boiler at 41.7A it is 50A.
Disconnection time — Table 41.1 usually does not apply
Regulation 411.3.2.2 applies the Table 41.1 maximum disconnection times to final circuits with a rated current not exceeding 63A with one or more socket-outlets, and 32A supplying only fixed connected current-using equipment. A boiler circuit protected at 40A, 50A or 63A supplying fixed equipment falls outside both limbs, so:
- In a TN system, Regulation 411.3.2.3 permits a disconnection time not exceeding 5s.
- In a TT system, Regulation 411.3.2.4 permits a disconnection time not exceeding 1s.
- Table 41.3 gives maximum Zs values for circuit-breakers for both the 0.4s case of Regulation 411.3.2.2 and the 5s case of Regulation 411.3.2.3 — read the right column.
A boiler circuit protected at 32A or below and supplying only the fixed appliance is covered by Regulation 411.3.2.2, and the Table 41.1 times do apply.
Isolation, RCD protection, volt drop and bonding
- Double-pole isolation. Regulation 462.2 requires every circuit to be provided with isolation means for all live conductors, except as detailed in Regulation 461.2. A single-pole circuit-breaker does not isolate the neutral, so a lockable double-pole isolator adjacent to the boiler is the normal way of meeting this. Regulation 462.3 lists the acceptable precautions against inadvertent closure: a lockable space or enclosure, padlocking, or siting the device adjacent to the equipment.
- RCD protection. There is no blanket 30mA requirement for fixed-equipment circuits. Regulation 411.3.3 covers socket-outlets rated up to 32A and mobile equipment up to 32A for use outdoors; Regulation 411.3.4 covers AC final circuits supplying luminaires in domestic premises. Neither reaches a boiler. What usually does is the cable route: Regulation 522.6.202 and Table 52.1 require additional protection by a 30mA RCD to Regulation 415.1.1 for a cable concealed less than 50mm from the surface of a wall, unless it is mechanically protected in one of the ways set out in Regulation 522.6.204. Since most boiler circuits are chased into a wall, an RCBO is the practical answer.
- Volt drop. Table 4Ab of Appendix 4 gives 5% for uses other than lighting on an installation supplied directly from a public low voltage distribution system — about 11.5V at 230V. Calculate from the mV/A/m figures for the cable in use: for flat twin and earth with a protective conductor that is Table 4D5, not Table 4D1A, which is for single-core cables. On long runs at high current, 16mm² may be needed on volt drop alone. Regulation 643.11 covers verification of voltage drop.
- Main protective bonding. Confirm main protective bonding to water, gas and any other services. Regulation 544.1.2 requires the connection to be made as near as practicable to the point of entry of that part into the premises, to the consumer’s hard metal pipework and before any branch pipework, and where practicable within 600mm of the meter outlet union.