Cable selection is the core of electrical design. The process involves determining the minimum cable size that can carry the design current safely, taking into account the installation conditions that reduce the cable's capacity.
The Cable Sizing Formula
It >= In / (Ca x Cg x Ci x Cf)
- It — minimum tabulated current-carrying capacity required
- In — rated current of the protective device
- Ca — ambient temperature correction factor (Table 4B1)
- Cg — grouping correction factor (Tables 4C1 to 4C5)
- Ci — thermal insulation correction factor (Table 52.2)
- Cf — semi-enclosed fuse factor (0.725 for BS 3036 fuses, 1.0 otherwise)
Once you have calculated It, refer to the current-carrying capacity tables in Appendix 4 of BS 7671 to find the cable size with a tabulated capacity equal to or greater than It. The table you use depends on the cable type (PVC, XLPE, MICC) and the installation method (clipped direct, in conduit, in trunking, in thermal insulation).
After selecting the cable size for current-carrying capacity, you must also verify that it meets the voltage drop limits and that the earth fault loop impedance at the extremity of the circuit is low enough for the protective device to disconnect within the required time.
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