INSTALLATION GUIDE

FP200 Cable Guide
Fire Performance Cable UK

FP200 cable is the most widely used fire-resistant cable in UK electrical installations. This guide covers its construction, fire survival performance, where fire-resistant cable is required by regulations, installation methods, testing procedures, and how it compares to MICC and other fire performance cables.

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11 min readUpdated 2026-05-18Andrew Moore, Founder of Elec-Mate

Written and reviewed by Andrew Moore, founder of Elec-Mate, against BS 7671:2018+A4:2026, IET Guidance Note 3 and the IET On-Site Guide.

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Key Takeaways

  • 1FP200 cable maintains circuit integrity for a minimum of 120 minutes at 830 degrees Celsius (PH120 classification), ensuring fire alarm and emergency lighting circuits continue to function during a fire.
  • 2Fire-resistant cable is required by BS 5839-1 for fire alarm mains wiring, BS 5266 for centrally supplied emergency lighting, and where Building Regulations mandate fire-surviving circuits for smoke ventilation and other safety systems.
  • 3FP200 uses silicone rubber insulation under an LSZH (Low Smoke Zero Halogen) outer sheath — the silicone forms a ceramic barrier when exposed to fire, maintaining insulation even after the outer sheath burns away.
  • 4FP200 cable can be stripped, terminated, and tested using standard methods — unlike MICC cable, it does not require specialised seals or moisture protection.
  • 5Elec-Mate includes fire alarm and emergency lighting certificate forms with cable type fields, insulation resistance recording, and BS 5839/BS 5266 compliance validation.
01 · Installation Guide

What Is FP200 Cable?

FP200 is a trade name (manufactured by Prysmian, formerly BICC) that has become the generic term for fire performance cables in the UK electrical industry. The cable is designed to maintain circuit integrity during a fire — it continues to carry current and supply connected equipment even while exposed to extreme temperatures and direct flame.

The cable is used for circuits where maintaining power during a fire is essential for life safety: fire detection and alarm systems, emergency lighting, smoke ventilation, voice alarm systems, and other safety-critical circuits. Without fire-resistant cabling, these circuits would fail within minutes of a fire starting, precisely when they are most needed.

FP200 cable has become the standard specification for fire-resistant wiring in the majority of UK commercial, industrial, and residential installations. It offers a practical balance between fire performance (meeting all required standards), ease of installation (standard stripping and termination methods), and cost (significantly cheaper than MICC mineral insulated cable).

Other manufacturers produce equivalent fire performance cables under different trade names — Firetuf (AEI Cables), Firesafe (Draka/Prysmian), Firecel (Cleveland Cable), and others. These cables are manufactured to the same standards and provide equivalent fire performance. The term "FP200" is used generically throughout this guide, but the information applies to all BS EN 50200 PH120-rated fire performance cables.

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02 · Installation Guide

Cable Construction

FP200 cable uses a multi-layer construction specifically engineered to survive fire conditions. Understanding the construction helps explain both its fire performance and its handling characteristics.

FP200 Cable Layers (Inside to Outside)

  • Solid copper conductors — Plain annealed copper, typically 1.5 mm squared or 2.5 mm squared for fire alarm and emergency lighting applications. Available up to 4.0 mm squared for higher current circuits.
  • Silicone rubber insulation — Each conductor is insulated with silicone rubber. This is the key fire performance layer — when exposed to fire, the silicone rubber does not burn but instead converts to a ceramic (silicon dioxide) that maintains its insulating properties. The conductors remain electrically separated even when the cable is exposed to direct flame.
  • Mica glass tape — A layer of mica glass tape is wrapped around each insulated conductor. Mica is a natural mineral that is chemically stable at temperatures exceeding 1,000 degrees Celsius. This tape provides an additional fire barrier and mechanical support for the ceramic insulation layer formed from the silicone.
  • Circuit protective conductor — A bare copper CPC is laid alongside the insulated conductors (similar to the earth in twin and earth cable).
  • Aluminium moisture barrier — A laminated aluminium tape wraps around the core assembly, providing a moisture barrier and electromagnetic screening.
  • LSZH outer sheath — The outermost layer is a Low Smoke Zero Halogen (LSZH) thermoplastic sheath, coloured white (standard) or red (for fire alarm circuits). LSZH sheaths produce minimal smoke and no toxic halogen gases (such as hydrogen chloride) when exposed to fire, unlike PVC sheaths which produce dense toxic smoke.

The cable is typically available in 2-core (for standard fire alarm and emergency lighting circuits) and 3-core plus earth configurations. Enhanced versions with additional mechanical protection (steel wire armour) are available for installations requiring both fire performance and mechanical protection — designated FP200 Gold with armour.

03 · Installation Guide

Where Fire-Resistant Cable Is Required

Several British Standards and Building Regulations require fire-resistant cabling for specific safety-critical circuits. Understanding which circuits require fire-resistant cable is essential for correct specification.

Fire Detection and Alarm Systems (BS 5839)

BS 5839-1 requires that cables forming part of a fire alarm system maintain circuit integrity during fire. For Category L (life protection) and Category P (property protection) systems in commercial and industrial buildings, fire-resistant cable is required for the mains supply to the fire alarm panel, for circuits connecting the panel to sounders and call points in different fire compartments, and for interconnecting cables between panels in networked systems. For domestic fire alarm systems to BS 5839-6, fire-resistant cable is required for Grade A (commercial-style) systems but not for Grade D (mains-powered smoke alarms with integral battery backup).

Emergency Lighting (BS 5266)

BS 5266-1 requires fire-resistant cabling for centrally supplied emergency lighting systems. In these systems, a central battery unit or generator supplies multiple emergency luminaires via a distribution network. The supply cables must survive the fire to ensure the luminaires continue to operate during evacuation. Self-contained emergency luminaires (with individual batteries) do not require fire-resistant supply cables because they switch to battery power when the mains fails.

Smoke Ventilation Systems

Power supplies to smoke ventilation fans, damper actuators, and control panels must use fire-resistant cable. Smoke ventilation systems are critical to evacuation safety — they keep escape routes clear of smoke so occupants can see and breathe during evacuation. The cables must survive the fire for the system to function.

Voice Alarm and PA Systems

Where voice alarm systems are integrated with the fire alarm for managed evacuation (common in large commercial buildings, shopping centres, and public venues), the cabling must be fire-resistant to maintain the ability to give evacuation instructions throughout the building during a fire.

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04 · Installation Guide

Installation Methods for FP200 Cable

One of the main advantages of FP200 cable over MICC is its ease of installation. FP200 can be handled, stripped, and terminated using standard cable preparation tools and methods. However, there are specific considerations that differ from standard PVC cables.

FP200 Installation Requirements

  • Cable clips and fixings — Use fire-rated cable clips or cleats to ensure the cable remains in position during a fire. Standard plastic cable clips will melt and release the cable, potentially allowing it to fall and be damaged. Metal clips, fire-rated P-clips, or dedicated fire performance cable cleats should be used.
  • Segregation from other cables — Where FP200 cables run alongside standard PVC cables, ensure adequate segregation. In a fire, burning PVC cables can produce enough heat to damage adjacent FP200 cables, and the mechanical collapse of melting PVC cables can physically damage FP200 runs. Where possible, route fire-resistant cables in a separate containment system.
  • Bending radius — FP200 cable has a minimum bending radius of 6 times the overall cable diameter. The silicone rubber insulation is less flexible than PVC, and sharp bends can crack the insulation, compromising fire performance. Use gradual bends and avoid kinking.
  • Stripping and termination — Strip the LSZH outer sheath carefully to avoid damaging the aluminium tape and silicone insulation beneath. Use a proper cable stripping tool set for the correct diameter. The silicone insulation can be stripped using standard wire strippers, but take care not to nick or cut the copper conductor.
  • Fire barriers — Where FP200 cables pass through fire compartment walls and floors, fire-rated penetration seals (fire stops) must be used. The penetration seal must be tested and certified for use with the specific cable type and size. Standard builders' foam or mastic is not acceptable as a fire stop.

FP200 cable is typically installed on the surface using conduit or trunking in commercial installations, or clipped direct to structural surfaces. When installed in conduit or trunking, ensure the containment system itself is fire-rated if the cable route passes through fire compartments, or install appropriate fire stops at each compartment boundary.

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05 · Installation Guide

Fire Ratings and Standards

Fire-resistant cables are classified according to their fire survival performance. The key standards for fire performance cable in the UK are:

BS EN 50200 — Circuit Integrity Under Fire

This standard tests the cable's ability to maintain circuit integrity (continue carrying current) while exposed to fire. The cable is mounted in a test furnace and exposed to a temperature of at least 830 degrees Celsius with direct flame impingement, while an electrical load is applied. The cable must continue to function for the required duration. The classifications are PH30 (30 minutes), PH60 (60 minutes), PH90 (90 minutes), and PH120 (120 minutes). FP200 cable meets the PH120 classification — 120 minutes at 830 degrees Celsius.

BS 8434-2 — Enhanced Fire Resistance (with Water Spray)

This UK standard adds a water spray element to the fire test, simulating the effect of sprinkler activation or fire hose operation during a fire. The cable must survive both fire and water simultaneously. This is a more demanding test than BS EN 50200 alone and is increasingly specified for high-risk installations. FP200 cable meeting BS 8434-2 Category 2 provides 120 minutes survival with water spray.

BS EN 60332 — Flame Propagation

This standard tests whether a cable propagates flame — that is, whether the cable itself burns and spreads fire along its length. All fire-resistant cables must pass this test. FP200 cable passes BS EN 60332-1 (single cable test) and BS EN 60332-3 (bunched cable test), confirming it will not spread fire along cable routes.

BS EN 61034 — Smoke Density

This standard measures the smoke density produced when the cable burns. LSZH (Low Smoke Zero Halogen) sheaths produce minimal smoke, maintaining visibility in escape routes. FP200 cable meets BS EN 61034, producing significantly less smoke than PVC-sheathed alternatives. This is a critical property for cables installed in enclosed spaces, corridors, and stairwells.

When specifying fire-resistant cable, always check the specific fire performance requirement of the application standard. BS 5839-1 for fire alarm systems and BS 5266-1 for emergency lighting both specify minimum fire resistance durations and test standards that the cable must meet.

06 · Installation Guide

Testing FP200 Cable Installations

Testing FP200 cable installations follows the standard BS 7671 testing sequence. Unlike MICC cable, FP200 does not have moisture sensitivity issues, so insulation resistance testing is generally straightforward.

FP200 Cable Test Sequence

  • Continuity of protective conductors — Measure the continuity of the CPC (earth conductor) through the cable run. Record R1+R2 for each circuit. For fire alarm and emergency lighting circuits, also verify the continuity of the circuit wiring to ensure all devices are correctly connected.
  • Insulation resistance — Test between all conductors and between each conductor and the CPC/screen at 500V DC. New FP200 cable should read above 100 megaohms. Low readings may indicate installation damage — check for nicks in the silicone insulation caused during stripping, cable pulling, or bending.
  • Earth fault loop impedance — Measure Zs for power circuits supplied by FP200 cable (emergency lighting central battery supplies, smoke ventilation fan circuits). Verify against the maximum permitted Zs for the protective device.
  • Functional testing — Test the fire alarm system to BS 5839 requirements (zone testing, cause and effect, sounder levels) and emergency lighting to BS 5266 requirements (duration test, illumination levels). Record results on the appropriate certificate forms.

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07 · Installation Guide

FP200 Alternatives and Comparisons

While FP200 (Prysmian) is the most recognised fire performance cable brand in the UK, several other manufacturers produce equivalent cables that meet the same standards. Understanding the alternatives helps when sourcing materials and comparing quotes.

Firetuf (AEI Cables)

AEI Cables' fire-resistant range. Similar construction to FP200 with silicone rubber insulation and LSZH sheath. Meets PH120 classification. Available in 2-core and 3-core configurations. Competitively priced against FP200.

Firecel (Cleveland Cable)

Cleveland Cable's fire performance cable range. PH120-rated with LSZH sheath. Available with optional SWA for installations requiring both fire resistance and mechanical protection.

MICC Cable (Pyrotenax and others)

MICC cable provides significantly higher fire performance than FP200 (surviving over 1,000 degrees Celsius vs approximately 830 degrees Celsius), but is more expensive, harder to install, and requires specialised termination. MICC is specified for the most demanding applications — large commercial buildings, hospitals, high-rise residential — where absolute maximum fire performance is required.

When substituting one fire-resistant cable brand for another, always verify that the replacement meets the same fire performance classification (PH120, BS 8434-2 Category 2, etc.) required by the specification. Different brands may have different construction details, and the fire performance must be verified from the manufacturer's test certificates, not assumed from the cable appearance.

Cable sizing for fire-resistant cables follows the same BS 7671 process but uses the current-carrying capacity values specific to the cable type from the manufacturer's data sheets, as FP200 may not appear directly in the standard Appendix 4 tables.

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