BS 7671 Compliant

Three Phase Voltage Drop Calculator BS 7671 Compliant

Calculate voltage drop for three-phase circuits using BS 7671 Appendix 4 tables. Handles balanced and unbalanced loads, SWA and multicore cables, with instant pass/fail against the 5% power and 3% lighting limits on 400 V supplies.

Three-PhaseAll Cable TypesBS 7671:2018+A4:2026

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10 min readUpdated 2026-06-10Andrew Moore, Founder of Elec-Mate
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Key Takeaways

  • 1Three-phase voltage drop uses the same formula as single-phase — VD = mV/A/m x Ib x L / 1000 — but you must use the three-phase mV/A/m column from the BS 7671 Appendix 4 tables, not the single-phase column.
  • 2The acceptable limit for three-phase power circuits is 5% of 400 V = 20 V. For three-phase lighting circuits, it is 3% of 400 V = 12 V. These limits are defined in BS 7671 Table 4Ab.
  • 3The root 3 factor (1.732) is already built into the three-phase mV/A/m values in the BS 7671 tables, so you do not need to multiply by root 3 separately when using tabulated values.
  • 4For balanced three-phase loads (equal current on all three phases), a single voltage drop calculation covers the entire circuit. For unbalanced loads, check each phase individually using the single-phase mV/A/m values.
  • 5Elec-Mate's three-phase voltage drop calculator has all BS 7671 Appendix 4 tables built in, handles both balanced and unbalanced loads, and gives an instant pass/fail result against the correct limit.

What Is Three-Phase Voltage Drop?

Voltage drop in a three-phase circuit is the reduction in electrical potential along the cable conductors as current flows from the supply to the load. Every cable has resistance (and at larger sizes, reactance), and when current passes through this impedance, some of the supply voltage is consumed by the cable itself rather than delivered to the load.

In a three-phase system, three line conductors each carry current with a 120-degree phase displacement. This phase relationship means the voltage drop behaviour differs from single-phase circuits. The line-to-line voltage in the UK is 400 V (compared to 230 V phase-to-neutral), and the voltage drop limits are applied against this higher voltage. A three-phase power circuit is permitted up to 20 V of voltage drop (5% of 400 V), whereas a single-phase power circuit is limited to 11.5 V (5% of 230 V).

Three-phase voltage drop is a critical design consideration for cable sizing on commercial and industrial installations. Sub-main cables feeding distribution boards, motor circuits, three-phase EV chargers, and large power supplies all require accurate voltage drop calculations to ensure compliance with BS 7671:2018+A4:2026.

The Root 3 Factor Explained

The square root of 3 (approximately 1.732) appears throughout three-phase electrical calculations. It arises from the geometric relationship between three sinusoidal waveforms displaced by 120 degrees. In a star-connected system, the line voltage is root 3 times the phase voltage: 230 V x 1.732 = 400 V.

A common question is whether you need to multiply by root 3 when calculating three-phase voltage drop using the BS 7671 tables. The answer is no — because the three-phase mV/A/m values in the Appendix 4 tables already incorporate the root 3 factor. The tabulated three-phase values give the line-to-line voltage drop directly when you apply the standard formula.

Common Mistake

Do not multiply the three-phase voltage drop result by root 3. The three-phase mV/A/m values in the BS 7671 tables already account for this. If you also multiply by 1.732, your calculated voltage drop will be 73% too high, potentially leading you to oversize the cable unnecessarily.

The relationship between the single-phase and three-phase mV/A/m values in the tables is: the three-phase value is approximately equal to the single-phase value divided by root 3 (for purely resistive cables) or calculated from the combined resistive and reactive components (for larger cables where reactance is significant).

The Three-Phase Voltage Drop Formula

The standard formula for calculating three-phase voltage drop using BS 7671 tabulated values is identical in structure to the single-phase formula:

VD = (mV/A/m3ph x Ib x L) / 1000

VD = line-to-line voltage drop in volts

mV/A/m3ph = three-phase millivolts per ampere per metre (from BS 7671 tables)

Ib = design current per phase in amperes

L = cable run length in metres

The critical difference from single-phase calculations is that you must use the three-phase column from the mV/A/m tables, and the result is compared against the three-phase voltage limits (percentage of 400 V, not 230 V).

For larger cables (typically 25 mm² and above), the BS 7671 tables split the mV/A/m value into separate resistive (r) and reactive (x) components. In this case, the combined voltage drop is calculated as: VD = (mV/A/mr x cos phi + mV/A/mx x sin phi) x Ib x L / 1000, where cos phi is the power factor of the load. This is important for three-phase motor circuits where the power factor can be significantly less than unity.

Frequency Limitation (Reg 125.8)

The BS 7671 mV/A/m table values are valid for AC operation at frequencies in the range 49 to 61 Hz only. For cables operating at higher frequencies — such as motor-drive output cables on variable-frequency drive (VFD) circuits — the voltage drop may be substantially greater and shall be recalculated outside the standard tables. Always use the tabulated values only for supply-frequency circuits.

Three-Phase Volt Drop Calculator (BS 7671)

Free three-phase voltage drop calculator to BS 7671: enter cable size, current and length to check volt drop against the 3% and 5% limits.

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Balanced vs Unbalanced Three-Phase Loads

A balanced three-phase load draws equal current on all three phases at the same power factor. Examples include three-phase motors, three-phase heaters with equal elements, and 22 kW EV chargers. For balanced loads, a single voltage drop calculation using the three-phase mV/A/m value and the per-phase current gives the complete answer.

An unbalanced three-phase load draws different currents on each phase. This is the typical situation in a three-phase distribution board feeding single-phase final circuits — it is almost impossible to achieve perfect balance across all three phases. The degree of imbalance depends on how the circuits are distributed across the phases.

Balanced Load

  • Equal current on L1, L2, L3
  • Zero neutral current
  • Use three-phase mV/A/m values
  • Compare against 5% of 400 V

Unbalanced Load

  • Different current on each phase
  • Neutral carries imbalance current
  • Check each phase individually
  • Compare against 5% of 230 V per phase

For sub-main cables feeding three-phase distribution boards, design for the worst-case phase current. If the board is new and the circuit loading is known, check voltage drop using the highest individual phase current with the single-phase mV/A/m values. If the loading is assumed to be approximately balanced, the three-phase calculation is acceptable.

Third Harmonic and Neutral Current (Reg 125.8)

On three-phase circuits supplying high proportions of switched-mode power supplies or LED drivers, third harmonic currents from each phase add rather than cancel in the neutral conductor. BS 7671 Regulation 125.8 (Section 5.5) explicitly addresses this: rating factors take account of the heating effect of the third harmonic in the neutral as well as in each line conductor. Where third harmonic content is significant, the neutral can carry more current than each phase conductor — which affects both conductor sizing and voltage drop on the neutral. The standard balanced/unbalanced framing does not capture this effect; the neutral conductor must be assessed separately for such loads.

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BS 7671 Three-Phase Voltage Drop Limits

BS 7671:2018+A4:2026 Regulation 125.8 and Table 4Ab define the maximum permitted voltage drop for all installations. The limits for three-phase circuits on a public LV supply are:

Power Circuits

5%

of 400 V = 20 V maximum

Lighting Circuits

3%

of 400 V = 12 V maximum

For installations supplied from a private LV supply (such as a standby generator or private transformer), Regulation 125.8 permits higher limits: 8% (32 V) for power and 6% (24 V) for lighting. These higher limits recognise that the electrician typically has more control over the supply characteristics in a private installation.

Remember that the voltage drop limit applies from the origin of the installation (the meter or main incoming supply terminals) to the most remote point of the final circuit. If there are sub-main cables in the path, the voltage drop across each section of cable must be added together. The total must remain within the limit.

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Worked Examples: Three-Phase Voltage Drop

Example 1: Three-Phase Sub-Main (SWA)

A 4-core 25 mm² copper XLPE SWA cable runs 55 metres from the main switchboard to a sub-distribution board. The balanced design current is 75 A per phase. The three-phase mV/A/m from Table 4E4B is 1.50.

VD = 1.50 x 75 x 55 / 1000 = 6.19 V (1.55% of 400 V)

Result: PASS — 6.19 V is well within the 20 V (5%) limit. This leaves 13.81 V of voltage drop budget for the final circuits downstream.

Example 2: Long Run to a Motor

A three-phase motor draws 42 A at full load. It is supplied by a 10 mm² 4-core copper PVC SWA cable (Table 4D4B, three-phase mV/A/m = 3.8) over a cable run of 80 metres.

VD = 3.8 x 42 x 80 / 1000 = 12.77 V (3.19% of 400 V)

Result: PASS — 12.77 V is within the 20 V limit. However, if this motor is downstream of a sub-main with its own voltage drop, the total must be checked.

Example 3: Three-Phase Lighting in a Warehouse

A three-phase lighting circuit serves a warehouse. The balanced design current is 14 A per phase. The cable is 4 mm² 4-core copper PVC (Table 4D2B, three-phase mV/A/m = 9.5). Cable run length is 65 metres.

VD = 9.5 x 14 x 65 / 1000 = 8.65 V (2.16% of 400 V)

Result: PASS — 8.65 V is within the 12 V (3%) lighting limit. If the cable run were 90 metres: 9.5 x 14 x 90 / 1000 = 11.97 V (2.99%) — still just within the limit.

Example 4: Sub-Main Plus Final Circuit (Cumulative)

A three-phase sub-main (35 mm² SWA, 40 m, 100 A, mV/A/m = 1.05) feeds a distribution board. A final circuit from that board (6 mm² singles in trunking, 25 m, 28 A, three-phase mV/A/m = 6.4) serves a three-phase heater.

Sub-main VD = 1.05 x 100 x 40 / 1000 = 4.20 V

Final circuit VD = 6.4 x 28 x 25 / 1000 = 4.48 V

Total VD = 4.20 + 4.48 = 8.68 V (2.17% of 400 V)

Result: PASS — the cumulative voltage drop of 8.68 V is well within the 20 V limit.

Common Three-Phase Cable mV/A/m Values

Below are commonly referenced three-phase mV/A/m values from BS 7671 Appendix 4. These are approximate and for reference — always verify against the current edition of BS 7671 for your specific cable type and installation method.

Cable Size
mV/A/m (3-phase)
Cable Type
4 mm²
9.5
4-core PVC
6 mm²
6.4
4-core PVC
10 mm²
3.8
4-core PVC
16 mm²
2.4
4-core PVC SWA
25 mm²
1.50
4-core XLPE SWA
35 mm²
1.05
4-core XLPE SWA
50 mm²
0.78
4-core XLPE SWA
70 mm²
0.55
4-core XLPE SWA
95 mm²
0.41
4-core XLPE SWA

Values extracted from BS 7671:2018+A4:2026, Tables 4D2B and 4E4B. Three-phase column (3-core or 4-core cable, three-phase a.c.). Copper conductors. Always verify against the current edition for your specific installation method.

Single-Core Armoured Cable Caveat

Per Regulation 125.8, the tabulated mV/A/m voltage drop values for single-core armoured cables apply only where the armour is bonded to earth at both ends. If the armour is not bonded at both ends, the tabulated values do not apply and voltage drop must be reassessed. Multicore SWA (3-core and 4-core) is not affected by this restriction.

See also: Correction Factors Guide for derating and grouping factors

How to Calculate Three-Phase Voltage Drop — Step by Step

Follow this six-step process to calculate three-phase voltage drop using BS 7671 Appendix 4 tables.

1

Identify the circuit parameters

Determine the design current (Ib) per phase in amperes, the cable run length (L) in metres from the distribution board to the furthest point, whether the load is balanced or unbalanced, and the circuit type (lighting or power).

2

Select the cable type and confirm it is three-phase

Identify the cable construction (SWA, singles in conduit, multicore, etc.), conductor material (copper or aluminium), insulation type (PVC or XLPE), and the number of cores (3-core or 4-core for three-phase).

3

Look up the three-phase mV/A/m value

Open the correct BS 7671 Appendix 4 voltage drop table (Tables 4D1B through 4J4B). Find the row for your cable cross-sectional area and read the value from the three-phase column ("3-core or 4-core cable, three-phase a.c."), not the single-phase column.

4

Apply the voltage drop formula

Calculate: VD = mV/A/m (three-phase) x Ib x L / 1000. The result is the line-to-line voltage drop in volts. For a balanced load, Ib is the current per phase.

5

Check against the BS 7671 three-phase limit

Compare the calculated voltage drop against 20 V (5% of 400 V) for power circuits or 12 V (3% of 400 V) for lighting circuits. If the sub-main feeds a downstream distribution board, add the sub-main voltage drop to the final circuit voltage drop and check the total.

6

Consider correction for lightly loaded cables

If the voltage drop is marginal, apply the conductor temperature correction from BS 7671 Appendix 4. When the cable is not fully loaded, it runs cooler and the actual voltage drop is lower than the tabulated value. This can sometimes allow a smaller cable to be used.

Why Use Elec-Mate's Three-Phase Voltage Drop Calculator?

Purpose-built for UK electricians working on three-phase commercial and industrial installations. Faster and more accurate than manual table look-ups.

Three-Phase mV/A/m Lookup

All BS 7671 Appendix 4 three-phase voltage drop tables built in. Select your cable type and the correct three-phase mV/A/m value is applied automatically.

Balanced & Unbalanced Modes

Switch between balanced three-phase calculations and per-phase unbalanced calculations. Enter a single current or individual phase currents.

All UK Cable Types

Supports SWA, singles in trunking/conduit, XLPE, multicore, and MI cables. Copper and aluminium conductors. Three-core and four-core configurations.

Pass/Fail Indication

Instant colour-coded pass/fail result against the correct BS 7671 limit — 20 V (5%) for power or 12 V (3%) for lighting on 400 V three-phase circuits.

Maximum Cable Length

Automatically calculates the maximum permissible cable run length for your chosen cable size and load before exceeding the BS 7671 voltage drop limit.

BS 7671:2018+A4:2026 Compliant

All calculations follow the current 18th Edition wiring regulations including Amendment 4. Values verified against the published Appendix 4 tables.

Frequently Asked Questions About Three-Phase Voltage Drop

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