SAFETY GUIDE

PPE for Electricians: What You Need on Site

Insulated gloves, safety boots, arc flash PPE, voltage-rated tools, eye protection, and head protection. This guide covers every piece of PPE an electrician needs, the standards they must meet, and your legal duties under the 2022 Regulations.

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10 min readUpdated 2026-06-10Andrew Moore, Founder of Elec-Mate

Written and reviewed by Andrew Moore, founder of Elec-Mate, against BS 7671:2018+A4:2026, IET Guidance Note 3 and the IET On-Site Guide.

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What PPE do electricians need?

The core PPE for an electrician is: safety boots (with electrical-hazard/SB-E rating), safety glasses or a face shield, a flame-resistant or arc-rated coverall, insulating gloves rated for the working voltage when there is any risk of contact, and head protection on site. Test instruments and leads must comply with GS38. PPE is the last line of defence — under the Electricity at Work Regulations 1989 and the PPE at Work Regulations 1992 (amended 2022) you must first eliminate or isolate the hazard (work dead), and only rely on PPE for the residual risk.

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Key Takeaways

  • 1PPE is the last line of defence in the hierarchy of control — it should be used alongside safe isolation, lock off procedures, and engineered controls, not as a substitute.
  • 2Insulated gloves for electrical work must comply with BS EN 60903 and be rated for the voltage being worked on. Class 00 (500V AC) is the minimum for UK mains voltage work.
  • 3Arc flash PPE is categorised into 4 levels based on incident energy (cal/cm squared). Category 2 (8 cal/cm squared) is the minimum recommended for work on or near energised distribution boards.
  • 4Voltage-rated tools (VDE 1000V) compliant with BS EN 60900 are required for any work on or near live conductors. Standard chrome vanadium tools are not insulated.
  • 5Employers have a legal duty under the Personal Protective Equipment at Work Regulations 2022 to provide suitable PPE free of charge, maintain it, and train workers in its correct use.
  • 6On solar PV installations, BS 7671 Regulation 712.410.101 requires that DC-side conductors are treated as live and energised at all times — Class 0 insulated gloves and VDE tools are mandatory even when the AC supply is fully isolated.
  • 7The Electricity at Work Regulations 1989 (Reg 14) prohibit live working unless it is unreasonable to work dead and suitable precautions — including appropriate PPE — are in place. The PPE Regulations 2022 govern provision; EWR 1989 governs when live work is permissible at all.
01 · Safety Guide

Why PPE Matters for Electricians

Personal Protective Equipment (PPE) is the last line of defence in the hierarchy of control. It does not eliminate or reduce the hazard itself — it protects the individual from the consequences of exposure to a hazard that has not been fully controlled by other means. For electricians, this means PPE protects you when safe isolation, lock off procedures, engineered barriers, and safe systems of work are either not possible or have failed.

The hierarchy of control, as set out in the Management of Health and Safety at Work Regulations 1999, is: eliminate, substitute, engineer, administrate, then PPE. You should always work through this hierarchy before relying on PPE. For example, the primary control for electric shock is safe isolation — making the circuit dead and proving it dead. PPE (insulated gloves, face protection) is the backup in case something goes wrong.

That said, there are situations where PPE is essential and cannot be avoided. Working near energised equipment (even if the specific circuit being worked on is isolated), carrying out live testing, responding to electrical faults, and working in environments where other hazards are present (construction sites, industrial premises) all require appropriate PPE. The risk assessment for each job should identify exactly which PPE is required.

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02 · Safety Guide

Insulated Gloves: Your Most Important PPE

Insulated gloves are the most critical piece of PPE for an electrician. They provide protection against electric shock from direct contact with live conductors and are essential whenever you are working on or near energised electrical equipment.

Insulated Glove Classes (BS EN 60903)

  • Class 00 — 500V AC — minimum for UK 230V mains voltage work. Thinner and more dexterous than higher classes. Suitable for domestic and light commercial work at single-phase voltages.
  • Class 0 — 1,000V AC — recommended for most UK electrical work including three-phase systems (400V). Provides a greater safety margin and is the standard choice for distribution board work.
  • Class 1 — 7,500V AC — for work on medium-voltage equipment. Required by high-voltage authorised persons.
  • Class 2 — 17,000V AC — for high-voltage substation work. Thicker and less dexterous — leather over-gloves essential.
  • Class 3 and 4 — up to 36,000V and 36,000V+ AC — for specialist high-voltage work on transmission and distribution networks.

Before each use, inspect gloves for cuts, tears, punctures, chemical contamination, and UV degradation. Inflate by rolling the cuff and trapping air inside — hold to check for leaks. Never use damaged gloves. Store in a cool, dark place away from sharp objects and chemicals. Electrical testing should be carried out every 6 months by an accredited laboratory.

03 · Safety Guide

Safety Boots for Electricians

Safety boots protect your feet from dropped tools, heavy equipment, stepping on sharp objects like cable clips and screws, and in some cases, electrical hazards. The right boots can also reduce fatigue over a long working day.

  • S1P rating — the minimum standard for most electrical work. Includes a toe cap (200 joule impact protection), antistatic sole, energy-absorbing heel, and midsole penetration protection. The toe cap can be steel or composite — composite is lighter and does not conduct electricity.
  • S3 rating — adds water resistance, making them suitable for outdoor work and wet conditions. A good all-round choice for electricians working across domestic, commercial, and construction sites.
  • Electrical Hazard (EH) rated soles — provide secondary insulation against electric shock through the soles. These are tested to withstand a specified voltage (typically 18kV) under dry conditions. They are not a substitute for safe isolation but provide an additional layer of protection. Note: EH ratings are an ASTM (American) standard — look for boots specifically marketed for electrical workers.
  • Composite vs steel toe caps — composite toe caps do not conduct electricity and are lighter. They are increasingly preferred by electricians over steel toe caps for this reason.

Replace safety boots when the sole is worn, the toe cap is exposed, or the waterproofing has failed. Most safety boots last 6 to 12 months with daily use on site. Invest in quality boots — your feet carry you through every job, and good boots reduce fatigue and injury risk.

04 · Safety Guide

Eye Protection: Safety Glasses and Face Shields

Eye injuries are one of the most common workplace injuries for electricians. Flying debris from drilling, chasing, and cutting; dust and particles from working in loft spaces and underfloor voids; chemical splashes from cleaning agents; and the intense light and molten metal from arc flash events can all cause serious eye damage.

  • Safety glasses (BS EN 166) — the minimum eye protection for general electrical work. Must have side shields for protection from lateral debris. Clear lenses for indoor work, tinted for outdoor work. Anti-fog coating is essential in warm or humid environments. Choose a comfortable, snug fit that does not slip — you need them to stay on.
  • Safety goggles — provide a sealed fit around the eyes, offering better protection against dust, fine particles, and liquid splashes. Required when using angle grinders, chop saws, or working in dusty environments.
  • Arc-rated face shields — required for work on or near energised switchgear and distribution boards where arc flash is a risk. Must be rated to the appropriate arc thermal performance value (ATPV) based on the arc flash risk assessment. Typically rated at 8 cal/cm squared minimum (Category 2).

Clean safety glasses daily and replace them when the lenses are scratched, pitted, or cracked. Scratched lenses reduce visibility and can cause eye strain. Keep a spare pair in your tool bag.

05 · Safety Guide

Arc Flash PPE Categories

Arc flash PPE is categorised based on the incident energy that the garments and equipment can withstand, measured in calories per centimetre squared (cal/cm squared). The categories are defined in NFPA 70E (the primary standard, originating from the US) and are increasingly referenced in UK practice, particularly for commercial and industrial electrical work.

Category 1 — 4 cal/cm squared

Single-layer arc-rated shirt and trousers, safety glasses, hard hat, leather gloves, and leather footwear. Suitable for low-energy tasks such as operating circuit breakers, opening and closing disconnects, and voltage testing on low-energy circuits where the incident energy has been calculated as below 4 cal/cm squared.

Category 2 — 8 cal/cm squared

Arc-rated shirt and trousers (or coverall), arc-rated face shield, hard hat, insulated gloves with leather protectors, and leather footwear. The minimum recommended category for work on or near energised UK distribution boards. Suitable for most domestic consumer unit work, commercial distribution boards, and general fault-finding near live equipment.

Category 3 — 25 cal/cm squared

Arc-rated coverall plus arc flash suit (jacket and trousers or full coverall), arc-rated balaclava, arc-rated face shield, hard hat, insulated gloves with leather protectors, and leather footwear. Required for work on or near energised switchgear with higher available fault energy — typically commercial and industrial main switchboards.

Category 4 — 40 cal/cm squared

Multi-layer arc flash suit, arc-rated balaclava, full arc-rated face shield and hard hat, insulated gloves with leather protectors, and leather footwear. Reserved for the highest-energy tasks — work on or near energised high-voltage switchgear, transformer compartments, and utility distribution equipment.

The correct PPE category is determined by an arc flash risk assessment that calculates the incident energy at the working distance for the specific equipment. Do not guess — the difference between Category 1 and Category 4 can be the difference between minor injury and fatal burns.

Solar PV: DC Side Is Always Live (BS 7671 Reg 712.410.101)

BS 7671:2018+A4:2026 Regulation 712.410.101 states that electrical equipment on the DC side of a solar PV installation shall be considered to be energised, even when the AC supply is disconnected from the grid and even when the inverter has been isolated from the DC side. PV strings continue to generate voltage in daylight regardless of isolation actions on the AC side. This means Class 0 (1,000V AC) insulated gloves and VDE-rated tools are mandatory for any work on DC-side conductors, combiner boxes, or string connections — there is no safe isolation equivalent for the DC side during daylight hours. See the Solar PV installation certificate and EV charging certificate for the related documentation requirements.

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06 · Safety Guide

Voltage-Rated (VDE 1000V) Tools

Voltage-rated tools are specifically designed and tested for work on or near live electrical conductors. They are marked with the VDE triangle symbol and rated to 1,000V AC (1,500V DC). Every electrician should have a complete set of VDE tools and use them whenever working on or near energised equipment.

  • BS EN 60900 compliance — all VDE 1000V tools must comply with this standard (the international equivalent is IEC 60900). Each tool is individually tested to 10,000V AC before sale to ensure the insulation integrity.
  • Multi-layer insulation — the insulation is not just a plastic dip. VDE tools have a hard inner insulating layer and a softer outer layer in a contrasting colour (usually red over yellow or orange over yellow). If the outer layer is damaged, the contrasting inner layer is immediately visible, warning you to stop using the tool.
  • Essential VDE tool set — screwdrivers (flat and Phillips/Pozi in multiple sizes), side cutters, long-nose pliers, combination pliers, cable strippers, adjustable spanner, and cable knife. Major brands include Knipex, Wera, Wiha, and CK Tools.
  • Inspection before use — check VDE tools before each use for damaged, cracked, or peeling insulation. If the contrasting inner layer is visible, the tool must be replaced immediately. Never modify, tape over, or repair VDE insulation.

Standard chrome vanadium tools with plain plastic or rubber grips are NOT insulated and must never be used as a substitute for VDE tools when working on or near live conductors. The grip on a standard tool is for comfort, not electrical protection.

GS 38: Test Leads and Voltage Indicators

When proving dead before removing PPE, HSE Guidance Note GS 38 requires that voltage indicators and test probes also meet safety requirements — including finger barriers, shrouded connectors, and fused test leads where the instrument manufacturer advises. Insulated VDE tools protect you during work on live conductors; GS 38-compliant test equipment protects you during the preceding proving-dead step. Both are required parts of a safe system of work.

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07 · Safety Guide

Head Protection: Hard Hats and Bump Caps

Head protection requirements depend on the work environment. Construction sites, industrial premises, and commercial refurbishment projects typically require a hard hat. Domestic work in occupied properties may not, unless there is a specific risk of head injury.

  • Industrial safety helmets (BS EN 397) — required on construction sites and any workplace where there is a risk of head injury from falling objects, collision with fixed structures, or contact with live electrical conductors overhead. Choose a helmet with an electrical insulation rating (440V AC class) for additional protection.
  • Bump caps (BS EN 812) — lighter than hard hats and suitable for environments where the risk is bumping your head on low beams, pipes, or underfloor joists rather than falling objects. Useful for work in loft spaces and underfloor voids.
  • Replacement schedule — hard hats should be replaced every 5 years from manufacture date (check the moulded date on the inside), or sooner if they have sustained an impact, are cracked or damaged, or have been exposed to excessive UV light or chemicals.
08 · Safety Guide

PPE Inspection and Maintenance

PPE only protects you if it is in good condition and correctly fitted. Regular inspection and maintenance are essential — and are a legal requirement under the Personal Protective Equipment at Work Regulations 2022.

  • Before each use — visually inspect all PPE before putting it on. Check insulated gloves for tears and punctures (air test). Check safety glasses for scratches. Check tool insulation for damage. Check boots for sole wear and toe cap exposure.
  • Formal inspections — carry out recorded inspections at regular intervals (monthly or quarterly). Use a PPE inspection checklist and record the findings. Keep records for at least 5 years.
  • Storage — store PPE in a clean, dry, cool location away from direct sunlight, chemicals, sharp objects, and extreme temperatures. Insulated gloves should be stored flat or in a glove bag — never folded or compressed.
  • Replacement — replace PPE immediately if damaged, expired, or contaminated. Never repair insulated gloves, VDE tools, or arc flash garments — replace them with new, certified items.

Frequently Asked Questions About PPE for Electricians

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